«RS Motor» specialists in Jenbacher and MWN engines

«RS Motor» is specialist on service and sales of spare parts for MWM and Jenbacher gas engines. Week after week, we present in this space our main projects, our labour and our products.

Today we would like to talk more in deep about the engines where «RS Motor» is specialist, both on the sales of spare parts and performing service and reconditioning parts.

Fort this, you could see below the engines range with their main specifications, configurations and pictures.

To any need concerning this kind of engines, you could trust in «RS Motor» as a well-known specialist in these engines!!I

Jenbacher type 2:

  • Electrical output: 248kW – 335kW
  • L8 cylinder
  • 1,500rpm (50Hz); 1,800 rpm (60Hz)
Jenbacher type 3:

  • Electrical output: 526kW – 1,063kW
  • V12, V16 and V20 cylinder
  • 1,500rpm (50Hz); 1,800rpm (60Hz)
Jenbacher type 4:

  • Electrical output: 844kW – 1,562kW
  • V12, V16 and V20 cylinder
  • 1,500rpm (50Hz); 1,527rpm (60Hz)
Jenbacher type 6:

  • Electrical output: 1,622 – 4,401kW
  • V12, V16, V20 and V24 cylinder
  • 1,500rpm (50Hz, 60Hz with gear-box)
MWM TCG2016 / TBG616:

  • Electrical output: 0,35 – 1 MW
  • V8, V12 y V16
  • 1.500 rpm (50 Hz, 60 Hz with gear-box)
MWM TCG2020 / TBG620:

  • Electrical output:  1,05 – 2,0 MW
  • V12, V16 y V20
  • 1.500 rpm (50 Hz, 60 Hz with gear-box)
MWM TCG2032 / TBG632:

  • Electrical output: 2,8 – 4,5 MW
  • V12, V16
  • 1.500 rpm (50 Hz, 60 Hz with gear-box)

40.000 hours maintenance on Jenbacher J620 gas engine

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mantenimiento-40000-horas-motor-a-gas-jenbacher-40000-hours-maintenance-on-Jenbacher-J620-gas-engine

This time we show you how we usually perform a maintenance type 40.000 running hours on Jenbacher type 6 gas engines, which runs with Natural Gas.

For this type of preventive maintenance, our team goes to the customer’s Power Plant. Anyway, there are some labors which «RS Motor» has to perform in the workshop. These labors are highlighted with the symbol “*”.

40.000 HOURS MAINTENANCE CHECKLIST ON JENBACHER J620 GAS ENGINE

» Disassembly of the intercooler for subsequent delivery to «RS Motor». The intercooler will undergo ultrasound cleaning, which consists of the following steps (*):

  1. Preliminary visual inspection and exterior appearance check.
  2. Preliminary hydraulic test to verify absence of leaks.
  3. Dismantling of all covers.
  4. Replacement of fixing elements.
  5. Repair of female threads of the intercooler tube bundle.
  6. Cleaning of tube bundle and covers by using an ultrasonic cleaning machine.
  7. Renew of water side gaskets.
  8. Inner and outlet painting of water side covers.
  9. Complete assembly of the intercooler, respecting the recommended tightening according to the standard requirements.
  10. Final hydraulic test for 8-12 hours for product validation, prior to its assembly and installation on the engine.

» Replacement of precombustion chambers with their respective O-rings. Removal of cylinder heads on the engine is excluded.

» Replacement of the rocker cover gaskets.

» Intake and exhaust valve timing.

» Degreasing of the gas injection valves.

» Replacement of the rubber springs which have not able for being installed again.

» Renew the actuator linkage.

» Replacement of the main lubricating oil filter.

» Renew throttle valves.

» Replacement of air filters.

» Renew 2x vibration dampers.

» Replacement of the elastic coupling generator-engine.

» Renew crankcase ventilation filters.

» Checking of high connections and wiring.

» Disassembly of the exhaust gas turbocharger and subsequent mounting on the engine. Turbocharger standard maintenance or cleaning can be considered or not, depending on the customer’s decision.

» Cleaning the battery connection terminals.

» Standard refurbishment of the 2x starters with replacement of shaft, bearings, relay and seal (*). Optional.

» Overhaul of the main lubricating oil pump with bushings replacement (*). Optional.

» Replacement of gaskets, screws and other minor spare parts.

» Complete engine assembly.

» Engine connection, commissioning and subsequent checking of control parameters through DIA.NE control system.

 

These are the main steps that «RS Motor» takes into account to perform a 40.000 hours maintenance on Jenbacher type 6 gas engines.

Do not hesitate to ask us for price and availability wherever your engine or power plant is. We are available worldwide. Our field engineers and technicians will do their best with your engine.

If you trust in us, we are sure you will repeat!!! We have several years of experience behind us. For that reason, «RS Motor» is the best alternative to the official engine manufacturer.

 

Precio filtros motores de gas y diesel

 

Jenbacher gas engines, typical intervals for preventive maintenances

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Motores-Jenbacher--intervalos-mantenimiento--Jenbacher-gas-engines-intervals-maintenance

In this case we will try to show you the most common intervals of preventive maintenance steps on Jenbacher gas engines.

It is well know that the main Jenbacher engines on the market are: Jenbacher type 3, Jenbacher type 4 and/or Jenbacher type 6. The number of cylinders does not affect to the interval, but this is not the case with the type of gas (natural gas, landfill gas, sewerage gas, coal mine gas, syntgas…).

«RS Motor» is able to perform any type of preventive maintenance on Jenbacher gas engines. Usually preventive maintenances are performed on-site, but in case of Overhaul or major Overhaul, this could be carried out both “on-site” or in the workshop of «RS Motor».

In this case we are going to explain typical operations that «RS Motor» has to take into account when a Jenbacher engine which runs with natural gas needs PREVENTIVE MAINTENANCE.

  • For replacement of expendables/consumables like oil filters, the interval should be about 1.000 – 2.000 running hours. Then, the intermediate maintenances occur each 10.000 running hours.
  • After that, in case of Jenbacher engines type 6, the Overhauls occur at 30K and/or 60K running hours. In this case, renew of pistons, main bearings, cylinder liners… is necessary. These Overhauls can be performed “on-site” or in «RS Motor».

Apart of preventive or scheduled maintenances, sometimes the engine has unexpected failures. When this happens, «RS Motor» goes to the customer’s power plant in order to make some inspections for determining the scope of damage. Then the engine is repair taking into account its history, the running hours, etc. This situation is usually called as CORRECTIVE MAINTENANCE. The key is always to try to shorten the stop time of the power plant due t the fac that each hour the engine is stopped, means a lot of money to the final customer.

In both cases, when you need preventive or corrective maintenances, «RS Motor» is one of the best companies you have to take into account. Our large stock of Jenbacher spare parts and the several years of experience of our field engineers and workshop technicians, can solve the major part of the problems the engine has. Anyway, if the required spare parts are not in our stock, we could offer you different options like refurbished parts (con-rods, intercoolers, pumps, etc.) or supply new parts with a relatively short delivery time.

Please, feel free to contact with «RS Motor» if you have a Jenbacher engine. It does not matter where you are even nowadays. We are able to go to any country of the world.

 

Precio filtros motores de gas y diesel

 

Engine repair using an exchange “shortblock” assembled in origin

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Engine-repair-using-an-exchange-shortblock-assembled-in-origin

This time we show you one of the biggest repairs of year 2020. In this case, the labor was carried out on a Jenbacher J620 gas engine. In order to shorten the execution time, RS Motor installs to the customer 1x exchange “shortblock” assembled in Jenbacher.

Thanks to this, the execution time of the complete repair, on which the crankshaft of the engine of the customer was damaged, was less than 2 weeks. This is something that only few companies can carry out successfully.

In this occasion the repair was on a Jenbacher gas engine, but anyway, RS Motor has done this type of repairs many times in other Jenbacher engines and of course, in DEUTZ / MWM engines.

The exchange “shortblock/longblock” or engine exchange program of RS Motor, allows to the customers to reduce the stop time of the power plant, saving several thousands of € as a positive consequence.

The specialized team of RS Motor is able to adapt the solutions taking into account the extent of damage of the engine of the customer. Also in many cases, the install of previously Overhauled engines, is widespread when a major Overhaul is needed.

Finally, it is well know that after installing a new engine on a power plant, or after performing an engine overhaul whatever the chosen way is, the commissioning must be performed carefully. All steps from the dismantling to the final start-up are carried out by our field and/or workshop engineers and technicians. Spare parts are always original (OEM or genuine). As a consequence, RS Motor guarantees the labor, supporting us in terms of quality and an accurate execution.

Now, we are happy to show you some awesome pictures of the exchange engine “shortblock” assembled in origin (purchased directly from Jenbacher).

Also, more engines are available on this button:

venta-de-motores-usados-used-engines-for-sale-mwm-deutz-jenbacher

We hope you enjoy! Ask to us for an offer of what you need!

Jenbacher gas engines, since 2011

specialist-in-Jenbacher-gas-engines-especialistas-en-motores-de-gas-Jenbacher

specialist in Jenbacher gas engines especialistas en motores de gas Jenbacher

Jenbacher engines are one of the main business of ««RS Motor»». Trading with genuine and/or OEM parts and carrying out Service (preventive/corrective maintenance, repairs, refurbishments…) for these type of engines, allow to «RS Motor» to be the best alternative to the official brand Jenbacher since 2011.

Our customers from Spain, Portugal, and the rest of the world can confirm the efficiency of «RS Motor».

Moreover, the three brands we represent (AVAT, Heinzmann and Motortech) offer some of the best quality OEM products for Jenbacher engines. From ignition cables to actuators, and of course the innovative open and flexible solution of the DIA.NE replacement developed by AVAT (E²CON-GE), give to «RS Motor» the best knowledge available on the current cogeneration market.

On the other hand, we show you our new section in our webpage www.rsmotor.es/eng. This section presents the engines we have available. There are Jenbacher engines, MWM engines, and we hope in the future include much more brands.

Don’t forget!, If you have one of more of the following Jenbacher gas engines:

  • Jenbacher J208,
  • Jenbacher J212,
  • Jenbacher J312,
  • Jenbacher J316,
  • Jenbacher J320,
  • Jenbacher J412,
  • Jenbacher J416,
  • Jenbacher J420,
  • Jenbacher J612,
  • Jenbacher J616,
  • Jenbacher J620,

and you need parts, service, a whole engine, repair of parts like intercoolers, pumps, starters…do not hesitate to contact us!!!

Specialist on Jenbacher gas engines: maintenance, reconditioning and spare parts sale

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Like in DEUTZ/MWM and GUASCOR engines, RS Motor is also specialist on Jenbacher gas engines.

The use of genuine and OEM spare parts and the acquired experience allow us to perform any type of preventive or corrective maintenance whatever the Jenbacher engine type is.

The most common Jenbacher engines we work in our facilities and “on-site” are:

  • Jenbacher type 2 (J208),
  • Jenbacher type 3 (J312, J316 and J320) and
  • Jenbacher type 6 (J612, J616 and J620).

Apart of carrying out maintenances in those type of gas engines, RS Motor is able to refurbish separately each part of the engine (cylinder heads, connecting rods, main oil pumps, water pumps, starters, actuators, heat plate exchangers, intercoolers..) always using OEM and genuine spare parts. We also supply some exchange parts such cylinder heads, con-rods… and many times we can supply Jenbacher shortblocks/longblocks (according to availability).

Finally, and to conclude, we show you some pictures of our works, repairs and regular checks on Jenbacher gas engines. Enjoy them!!!