For Service, the best alternative to the official brand of the engine is «RS Motor»

alternativa a la marca oficial mwm deutz jenbacher guascor

«RS Motor» has a fully equipped workshop in Porriño (Pontevedra, Spain) with the necessary experience, equipment and supplies to perform maintenance works on the gas engines we have under our maintenance or not. We also carry out reconditioning works for the most important elements of the engine.

ENGINE OVERHAULS

An engine overhaul is a major maintenance intervention, where the engine is removed and disassembled part by part, following approved assembly processes. Worn elements are replaced and the reconditioned engine is returned to its initial state of use.

Due to the complexity of the procedure, we generally take the overhauled engine to our workshop. Here we have all the necessary means and equipment to carry out these works with all the guarantees on engines up to 4.50 MW.

Sometimes, and where downtime makes it unfeasible to remove the engine to our workshop, we can perform the overhaul on an exchange block, minimizing downtime-machine and resuming production in minimal time.

RECONDITIONING ENGINES

Reconditioning an engine involves disassembling its mechanical elements, inspecting and verifying the state of the engine, cleaning the mechanical parts with ultrasounds and carrying out controls and/or hydraulic tests. Worn elements are replaced and the reconditioned engine is restored to zero hours.

Engine elements usually reconditioned in the «RS Motor» workshop are:

  • Cylinder heads.
  • Intercoolers.
  • Actuators.
  • Water pumps.
  • Plate heat exchangers.
  • Oil pumps.
  • Starters.
  • Connecting rods (dimensional control & renew of bushings).
  • Zero pressure valves.
  • Water jackets.
  • Throttle valves.
  • Alternators.
  • Gas mixers.
  • Fuel pumps.
  • Nozzles.

In case you need to repair, reconditioning, or carry out a preventive or corrective maintenance, «RS Motor» is specialist on the following brands and types:

  • DEUTZ / MWM TBG616 / TCG2016;
  • DEUTZ / MWM TBG620 / 2020;
  • DEUTZ / MWM TBG632 / 2032;
  • and many more.
  • Jenbacher type 2;
  • Jenbacher type 3;
  • Jenbacher type 4 and,
  • Jenbacher type 6 (it does not matter the number of cylinders).
  • Guascor / Siemens FG / FGLD / SFGLD 180;
  • FG / FGLD / SFGLD / HGM 240;
  • FGLD / SFGLD 360;
  • FGLD / SFGLD 480 and,
  • SFGLD / SFGM / HGM 560.

 
Please, do not hesitate to contact us.

 

Precio filtros motores de gas y diesel

 
 

Engine Overhaul of 2x diesel marine engines DEUTZ TBD620V12

Overhaul-de-2x-motores-diésel-marinos-DEUTZ-TBD620V12

Today we show you a beautiful project carried out two years ago in «RS Motor». Our specialized engineers and technicians performed 2x engine Overhauls on 2x DEUTZ TBD620V12. Both engines are not cogeneration engines, they are marine engines (port & starboard main engines).

Once we received both engines in our own workshop, we dismounted them until getting naked blocks. Then, after a deep cleaning process, we checked that the crankshaft and engine block were OK for being refurbished again.

After that, we reconditioned all engine parts like intercoolers, water pumps, oil pumps, con-rods, fuel injection pumps, plate heat exchangers,…

When everything was installed on the engine and we finished the assembling of it, we went to the vessel in order to carry out the commissioning and the sea trial under the supervision of marine surveyors.

What was the result?. Well, as usually, everything was successful so the customer was happy with «RS Motor» and, as a consequence, that customer still trust on the experience of our company.

The vessel is still sailoring in 2020, thanks to the knowledge of «RS Motor» and also, thanks to the use of OEM and genuine DEUTZ/MWM spare parts.

We hope you enjoy with all pictures, see you next week with another post!!!

Engine repair using an exchange “shortblock” assembled in origin

eparación-con-shortblock-en-motor-de-gas-Jenbacher-J620

Engine-repair-using-an-exchange-shortblock-assembled-in-origin

This time we show you one of the biggest repairs of year 2020. In this case, the labor was carried out on a Jenbacher J620 gas engine. In order to shorten the execution time, RS Motor installs to the customer 1x exchange “shortblock” assembled in Jenbacher.

Thanks to this, the execution time of the complete repair, on which the crankshaft of the engine of the customer was damaged, was less than 2 weeks. This is something that only few companies can carry out successfully.

In this occasion the repair was on a Jenbacher gas engine, but anyway, RS Motor has done this type of repairs many times in other Jenbacher engines and of course, in DEUTZ / MWM engines.

The exchange “shortblock/longblock” or engine exchange program of RS Motor, allows to the customers to reduce the stop time of the power plant, saving several thousands of € as a positive consequence.

The specialized team of RS Motor is able to adapt the solutions taking into account the extent of damage of the engine of the customer. Also in many cases, the install of previously Overhauled engines, is widespread when a major Overhaul is needed.

Finally, it is well know that after installing a new engine on a power plant, or after performing an engine overhaul whatever the chosen way is, the commissioning must be performed carefully. All steps from the dismantling to the final start-up are carried out by our field and/or workshop engineers and technicians. Spare parts are always original (OEM or genuine). As a consequence, RS Motor guarantees the labor, supporting us in terms of quality and an accurate execution.

Now, we are happy to show you some awesome pictures of the exchange engine “shortblock” assembled in origin (purchased directly from Jenbacher).

Also, more engines are available on this button:

venta-de-motores-usados-used-engines-for-sale-mwm-deutz-jenbacher

We hope you enjoy! Ask to us for an offer of what you need!

Daily refurbishments and repairs in RS Motor

engines-refurbishments-and-repairs-reacondicionados-y-reparaciones-de-motores

This week we show you few examples of different refurbishments and repairs. As you can see in the pictures, «RS Motor» is able to repair and refurbish spare parts and engine parts of DEUTZ/MWM, Jenbacher and Guascor engines.

As we have shown you many times, in our own workshop of more than 750 m2 and thanks to the specific equipment, the quality of all repairs and refurbishments is unbeatable.

The «RS Motor» team is able to carry out at the same time different labors in also different engines. The most common engines we Overhaul in our facilities are:

  • Deutz/MWM TBG616/TCG2016,
  • Deutz/MWM TBG620/TCG2020,
  • Deutz/MWM TBG632/TCG2032,
  • Deutz TBD616/TBD620,
  • Jenbacher type 3,
  • Jenbacher type 4,
  • Jenbacher type 6,
  • Guascor FG, FGLD, SFGLD, HGM, SFGM ….

whatever the number of cylinders.

Every passing day «RS Motor» is improving the quality of the labor thanks to the continuous formation of our specialized technicians and engineers.

Our team is composed by highly qualified workshop technicians, field engineers, field technicians…All of them with several years of experience. Every technician or engineer of «RS Motor»r uses always original spare parts (genuine and/or OEM) purchased by the «RS Motor» technical buyers, who are always looking for the best quality products available in the market.

The final result is that, joining forces, the team of «RS Motor» results as the best alternative to the manufacturer of the engine.

Enjoy the pictures of some refurbishments in the workshop!!!

Refurbishment of Jenbacher cylinder heads in RS Motor

reacondicionado de culatas jenbacher - refurbishment of Jenbacher cylinder heads

Today we show you another refurbishment of cylinder heads. In this case, the cylinder heads are from a Jenbacher type 3 owned by one of our Portuguese customers.

The processes which are performed by «RS Motor» in order to refurbish each cylinder head, whatever the engine is, are the following ones:

  1. Reception.
  2. Complete disassembly.
  3. Cleaning by using an ultrasonic cleaning machine
  4. Test to check absence of cracks
  5. Renew of gaskets and other parts (valves, seats, springs, valve guides…).
  6. Assembly of the cylinder head.
  7. Hydraulic test.
  8. Primer and painting.
  9. Packaging and shipment.

Apart of the refurbishment of cylinder heads, «RS Motor» can supply both exchange cylinder heads (previously refurbished) and new cylinder heads. These options give an optimum quality/price ratio and also allow to shorten the downtime if the customer does not have any refurbished part in its power plant.

«RS Motor» has always in stock Jenbacher type 3, type 4, and type 6 cylinder heads apart from cylinder heads for DEUTZ/MWM engines TBG/TCG 616/2016/620/2020/632/2032/2015… and for diesel engines TBD620/645…

As «RS Motor» has hired more than 200 cogeneration gas and diesel engines, the response to unexpected events/failures is fast, efficient and reliable.

Rremembering our assistance to EMAF 2018 (Porto)

EMAF-PORTO-2018-RS-MOTOR

Some pictures of RS Motor’s first exhibition at EMAF, Porto (Portugal). Just a year ago we were together with our Portuguese neighbors exhibiting Jenbacher type 3 and Jenbacher type 4 cylinder heads, in addition to a Jenbacher type 3 intercooler.

In addition, we showed to the attendees a DEUTZ TBG616V8K engine with Motortech equipment:

  • Motortech spark plugs,
  • Motortech ignition cables,
  • Motortech Varifuel mixing system and
  • MIC Ignition box.

Apart from that, we showed several of the products and actuators from Heinzmann like the Heinzmann STG30, Heinzmann STG40, Heinzmann STG2080

Regarding DEUTZ / MWM spare parts, there were TBG620 / TCG2020, TBG616 / TCG2016 intercoolers and TBG616, TCG2016, TBG620, TCG2020 both new and exchange.

The previous elements shared a stand with the AVAT control system, the company responsible for the development of TEM-Evo in MWM engines. Being our “Certified System Partner”, we are completely able to carry out both replacements and updates (Retrofit) with the AVAT’s wide range of products and RS Motor’s experience since more than 10 years.

Finally, we would like to thank everyone who visited us at the fair again, and we hope that in case of returning to it, they will see us now and as new customers.