For Service, the best alternative to the official brand of the engine is «RS Motor»

alternativa a la marca oficial mwm deutz jenbacher guascor

«RS Motor» has a fully equipped workshop in Porriño (Pontevedra, Spain) with the necessary experience, equipment and supplies to perform maintenance works on the gas engines we have under our maintenance or not. We also carry out reconditioning works for the most important elements of the engine.

ENGINE OVERHAULS

An engine overhaul is a major maintenance intervention, where the engine is removed and disassembled part by part, following approved assembly processes. Worn elements are replaced and the reconditioned engine is returned to its initial state of use.

Due to the complexity of the procedure, we generally take the overhauled engine to our workshop. Here we have all the necessary means and equipment to carry out these works with all the guarantees on engines up to 4.50 MW.

Sometimes, and where downtime makes it unfeasible to remove the engine to our workshop, we can perform the overhaul on an exchange block, minimizing downtime-machine and resuming production in minimal time.

RECONDITIONING ENGINES

Reconditioning an engine involves disassembling its mechanical elements, inspecting and verifying the state of the engine, cleaning the mechanical parts with ultrasounds and carrying out controls and/or hydraulic tests. Worn elements are replaced and the reconditioned engine is restored to zero hours.

Engine elements usually reconditioned in the «RS Motor» workshop are:

  • Cylinder heads.
  • Intercoolers.
  • Actuators.
  • Water pumps.
  • Plate heat exchangers.
  • Oil pumps.
  • Starters.
  • Connecting rods (dimensional control & renew of bushings).
  • Zero pressure valves.
  • Water jackets.
  • Throttle valves.
  • Alternators.
  • Gas mixers.
  • Fuel pumps.
  • Nozzles.

In case you need to repair, reconditioning, or carry out a preventive or corrective maintenance, «RS Motor» is specialist on the following brands and types:

  • DEUTZ / MWM TBG616 / TCG2016;
  • DEUTZ / MWM TBG620 / 2020;
  • DEUTZ / MWM TBG632 / 2032;
  • and many more.
  • Jenbacher type 2;
  • Jenbacher type 3;
  • Jenbacher type 4 and,
  • Jenbacher type 6 (it does not matter the number of cylinders).
  • Guascor / Siemens FG / FGLD / SFGLD 180;
  • FG / FGLD / SFGLD / HGM 240;
  • FGLD / SFGLD 360;
  • FGLD / SFGLD 480 and,
  • SFGLD / SFGM / HGM 560.

 
Please, do not hesitate to contact us.

 

Precio filtros motores de gas y diesel

 
 

Maintenance type R1 on a Guascor gas engine type FGLD-240

Mantenimiento-R1-en-un-motor-de-gas-Guascor-Maintenance-on-a-Guascor-gas-engine-type-FGLD-240

Maintenance on a Guascor gas engine type FGLD-240
Today we show you the spare parts that «RS Motor» uses for performing a maintenance type R1 on a Guascor gas engine type FGLD-240.

R1 maintenance needs to be performed each 8.400 running hours in case of biogas engines. In this case, our customer has the engine in a Waste Water Treatment Plant.

The main steps of this maintenance type R1 are the following ones:

  1. Renew main oil filters.
  2. Renew air filters.
  3. Renew spark plugs and ignition cables. This time we choose Denso spark plugs and ignition cables from our “Partner” Motortech.
  4. Refurbishment of the 8x cylinder heads. After that, our team should check the valve lag.
  5. Cleaning of pistons and cylinder liners.
  6. Renew of thermostats.
  7. Turbocharger standard maintenance.
  8. Renew bearings of throttle valve.
  9. Refurbishment of water pump and oil pump.
  10. General checking and other important inspections.
  11. Final commissioning.

In order to achieve the best quality as possible, «RS Motor» supplies and install only Genuine and/or OEM Guascor spare parts.

This is the same for the other brands of engines we usually carry out Service. «RS Motor» is synonym of accuracy and quality thanks to the purchasing DEUTZ/MWM, Jenbacher and Guascor genuine and OEM spare parts.

That is our secret, as well as the years of background we have gotten, working hard from the beginning.

We hope you enjoy! If you need some original spare part, please, contact with «RS Motor». Our team will help to you, for sure!

 

Precio filtros motores de gas y diesel

 

Mantenimiento R1 en un motor de gas Guascor modelo FGLD-240

Engine Overhaul of 2x diesel marine engines DEUTZ TBD620V12

Overhaul-de-2x-motores-diésel-marinos-DEUTZ-TBD620V12

Today we show you a beautiful project carried out two years ago in «RS Motor». Our specialized engineers and technicians performed 2x engine Overhauls on 2x DEUTZ TBD620V12. Both engines are not cogeneration engines, they are marine engines (port & starboard main engines).

Once we received both engines in our own workshop, we dismounted them until getting naked blocks. Then, after a deep cleaning process, we checked that the crankshaft and engine block were OK for being refurbished again.

After that, we reconditioned all engine parts like intercoolers, water pumps, oil pumps, con-rods, fuel injection pumps, plate heat exchangers,…

When everything was installed on the engine and we finished the assembling of it, we went to the vessel in order to carry out the commissioning and the sea trial under the supervision of marine surveyors.

What was the result?. Well, as usually, everything was successful so the customer was happy with «RS Motor» and, as a consequence, that customer still trust on the experience of our company.

The vessel is still sailoring in 2020, thanks to the knowledge of «RS Motor» and also, thanks to the use of OEM and genuine DEUTZ/MWM spare parts.

We hope you enjoy with all pictures, see you next week with another post!!!

Industrial Spark Plugs for gas engines (Denso, Champion, Beru)

suministro-bujias-motores-de-gas-industrial-ipark-plugs-for-gas-engines

suministro-bujias-motores-de-gas-industrial-ipark-plugs-for-gas-engines

From common spark plugs and X-shape spark plugs to prechamber spark plugs, «RS Motor» is able to supply any kind of spark plugs for any industrial gas engine.

«RS Motor» is completely able to supply spark plugs for natural gas engines, biogas engines, sewerage gas engines, “syntgas” engines, coal-mine gas engines….It does not matter the type of gas your engine consumes. Here we show you the top-sell spark plugs of the company as well as the spark plug cleaning kit which is necessary when you need/want to clean the spark plugs on DEUTZ, MWM, Jenbacher, Guascor engines, and many more brands.

In many power plants the use of Denso Spark plugs is so extended, as well as the use of Champion spark plugs or Beru spark plugs. These 3x brands of spark plugs are specially used on DEUTZ/MWM engines. For installing Beru, Denso or Champion spark plugs, «RS Motor» always use high quality leads/ignition cables from MotortechRS Motor» is the sole and Official Distributor of Motortech products for Spain and Portugal since 2013). In case of GUASCOR gas engines, the use of Denso spark plugs is so extended as well as in case of DEUTZ/MWM engines.

About Jenbacher engines, «RS Motor» offers genuine spark plugs directly purchased from Jenbacher with competitive prices. Customers all over the world trust in «RS Motor» for supplying spark plugs for their Jenbacher gas engines type, 2, type 3, type 4 or type 6.

In case of pre-chamber spark plugs, «RS Motor» can help to many customers as well. If you need prechamber spark plugs for your DEUTZ/MWM engine (TCG2016, TCG2020, TCG2032…), please ask to «RS Motor» for price and availability.

Don’t forget, if you need spark plugs or you are looking for some alternatives, ask to «RS Motor» for price and availability. Our specialized sales team can recommend you different types of spark plugs depending on the running conditions and the type of gas of your engine.

offer-request-suministro-bujias-motores-de-gas-industrial-ipark-plugs-for-gas-engines

Also if you have a Cummins gas engine, CAT gas engine or in case of having an engine of a different brand, please, ask to «RS Motor» for spark plugs anyway, we are sure we can help to you.

DEUTZ/MWM gas and diesel engines, the main business

specialist-in-DEUTZ-MWM-engines-especialistas-en-motores-deutz-mwm

Since the creation of ««RS Motor»» in 2008, the company is mainly specialized on DEUTZ/MWM engines thanks to the large experience of the founders.

DEUTZ/MWM engine Service, and supply of parts for them, are the main activity of «RS Motor».

OEM SPARE PARTS DEUTZ/MWM

«RS Motor» is specialized on the sales of OEM (Original Equipment Manufacturer) and Genuine parts for DEUTZ/MWM gas and diesel engines. Trading with OEM parts allow us to be more competitive with exactly the same parts commercialized with the MWM´s packaging.

BROAD STOCK OF SPARE PARTS DEUTZ/MWM

Essential to give an immediate response to any of our customers. «RS Motor» has all critical parts in the maintenance of a DEUTZ/MWM TCG or TBG engine stocked.

  • OVERHAUL TBG632/TCG2032: 70 % parts stocked/rest in 10 days.
  • OVERHAUL TBG620/TCG2020: 85 % parts stocked/rest in 10 days.
  • OVERHAUL TBG616/TCG2016: 90% parts stocked, rest in 10 days.

ENGINE MAINTENANCE SERVICE DEUTZ/MWM

Service in more than 150 DEUTZ/MWM engines and growing. Our customers trust in «RS Motor» to carry out preventive maintenances and corrective maintenances. Refurbished parts/elements are the key to shorten the “stop time”. «RS Motor» is able to refurbish some engine elements and has a large stock of them. This allow us to repair any failure on the engine immediately avoiding long stop times and high investments. The use of reconditioned elements, is also common on major maintenances (Overhaul, E60 and/or E50).

IN CONCLUSION: Large experience, use of OEM and GENUINE parts, and a broad stock, allow «RS Motor» to be the best alternative to the engine manufacturer.

Daily refurbishments and repairs in RS Motor

engines-refurbishments-and-repairs-reacondicionados-y-reparaciones-de-motores

This week we show you few examples of different refurbishments and repairs. As you can see in the pictures, «RS Motor» is able to repair and refurbish spare parts and engine parts of DEUTZ/MWM, Jenbacher and Guascor engines.

As we have shown you many times, in our own workshop of more than 750 m2 and thanks to the specific equipment, the quality of all repairs and refurbishments is unbeatable.

The «RS Motor» team is able to carry out at the same time different labors in also different engines. The most common engines we Overhaul in our facilities are:

  • Deutz/MWM TBG616/TCG2016,
  • Deutz/MWM TBG620/TCG2020,
  • Deutz/MWM TBG632/TCG2032,
  • Deutz TBD616/TBD620,
  • Jenbacher type 3,
  • Jenbacher type 4,
  • Jenbacher type 6,
  • Guascor FG, FGLD, SFGLD, HGM, SFGM ….

whatever the number of cylinders.

Every passing day «RS Motor» is improving the quality of the labor thanks to the continuous formation of our specialized technicians and engineers.

Our team is composed by highly qualified workshop technicians, field engineers, field technicians…All of them with several years of experience. Every technician or engineer of «RS Motor»r uses always original spare parts (genuine and/or OEM) purchased by the «RS Motor» technical buyers, who are always looking for the best quality products available in the market.

The final result is that, joining forces, the team of «RS Motor» results as the best alternative to the manufacturer of the engine.

Enjoy the pictures of some refurbishments in the workshop!!!

Refurbishment of different parts of DEUTZ/MWM engines

reacondicionado-motor-mwm-deutz-Refurbishment-of-DEUTZ-MWM-engines--Steps

Our workshop is daily working on different refurbishments of parts for DEUTZ/MWM engines.

Today we show you the main steps to carry out an engine Overhaul on any DEUTZ/MWM engine in «RS Motor» (TBG616V8, TBG616V12, TBG616V16, TBG620V12, TBG620V16, TBG620V20, TBG632V12, TBG632V16, TCG2016V8, TCG2016V12, TCG2016V16, TCG2020V12, TCG2020V16, TCG2020V20, TCG2032V12 and TCG2032V16).

First step: Disassembly of parts until we leave the block completely naked

During disassembly, we separate the parts which will be refurbished from the ones which will be renewed.

reacondicionado motor mwm deutz Refurbishment of DEUTZ MWM engines

Second step: Cleaning of parts

This process is adapted for each part. For example, we use different cleaning methods depending on the part (Ultrasonic cleaning machine, pressurized water, sandblast, cleaning with specific detergents, and other special cleaning methods).

reacondicionado motor mwm deutz Refurbishment of DEUTZ MWM engines

Third step: Checking of each part

All parts are subjected to a rigorous exam and they are tested under strict criteria. So all of them are analyzed visually, mechanically and electronically (if necessary). One of the most used test is the hydraulic one.

reacondicionado motor mwm deutz Refurbishment of DEUTZ MWM engines

Fourth step: The refurbishment

This step is divided in many small phases. Each part is disassembled, cleaned, checked, and assembled again with new gaskets, seals, nuts, bolts, and other elements. Then they are submitted to various tests in order to guarantee that they accomplish our quality control.

reacondicionado motor mwm deutz Refurbishment of DEUTZ MWM engines

Fifth step: The mounting process/ installation of parts

Both new parts and refurbished parts are installed on the engine. During this, we are always checking that everything fits. In this step, RS Motor assembles each piece following the criteria of the engine manufacturer.

reacondicionado motor mwm deutz Refurbishment of DEUTZ MWM engines

Sixth and final step: Final checking and preparation for shipment

Once the engine is completely mounted, we perform a last strict essay and also we make a last visual checking before preparing everything for the shipment to the customer’s power plant.

reacondicionado motor mwm deutz Refurbishment of DEUTZ MWM engines

reacondicionado motor mwm deutz Refurbishment of DEUTZ MWM engines

Labor and spare parts sales on DEUTZ/MWM engines

As a specialized company in DEUTZ/MWM gas engines and DEUTZ diesel engines, we are proud to show to everybody some of the most beautiful pictures we have made during this year.

A good refurbishment of DEUTZ/MWM cylinder heads is vital to extend the life of the engine. For doing it, we always use OEM or genuine spare parts. The same happens with oil coolers, con-rods, intercoolers, and other parts of the engine.

Moreover, thanks to our experience, we can offer to the customer in a short delivery time assembled shortblocks/longblocks TBG620, TBG620K, TCG2020, TCG2020K, TCG616, TCG616K, TCG2016, TCG2016K… whatever the number of cylinders the engine of the customer has.

The shortblock/longblock (even engine) exchange program of RS Motor can reduce until 80-90% the execution time of the Overhaul.

Like in cylinder heads, the use of OEM or genuine spare parts is also conceived when we build DEUTZ/MWM shortblocks/longblocks/engines.

Apart of the previous engine models, we also are specialized in DEUTZ/MWM TBG632 and TCG2032. RS Motor is currently working on a power plant reopening in Spain. For doing that, the team of RS Motor is carrying out 4x E70 maintenances (Overhaul) “on-site” at the same time.

For such big project, we have refurbished in our workshop 64 cylinder heads, 64 cylinder jackets, we recontitioned 64x con-rods as well, and many more.

So if you want a quality repair with original parts and with the best quality, call RS Motor wherever your power plant is.

We are able to perform any labor in any DEUTZ/MWM engine using OEM and genuine parts in our full equipped workshop or “on-site” thanks to our experience and knowledge.

Rremembering our assistance to EMAF 2018 (Porto)

EMAF-PORTO-2018-RS-MOTOR

Some pictures of RS Motor’s first exhibition at EMAF, Porto (Portugal). Just a year ago we were together with our Portuguese neighbors exhibiting Jenbacher type 3 and Jenbacher type 4 cylinder heads, in addition to a Jenbacher type 3 intercooler.

In addition, we showed to the attendees a DEUTZ TBG616V8K engine with Motortech equipment:

  • Motortech spark plugs,
  • Motortech ignition cables,
  • Motortech Varifuel mixing system and
  • MIC Ignition box.

Apart from that, we showed several of the products and actuators from Heinzmann like the Heinzmann STG30, Heinzmann STG40, Heinzmann STG2080

Regarding DEUTZ / MWM spare parts, there were TBG620 / TCG2020, TBG616 / TCG2016 intercoolers and TBG616, TCG2016, TBG620, TCG2020 both new and exchange.

The previous elements shared a stand with the AVAT control system, the company responsible for the development of TEM-Evo in MWM engines. Being our “Certified System Partner”, we are completely able to carry out both replacements and updates (Retrofit) with the AVAT’s wide range of products and RS Motor’s experience since more than 10 years.

Finally, we would like to thank everyone who visited us at the fair again, and we hope that in case of returning to it, they will see us now and as new customers.

MOTORTECH Spark Plug Cleaning Kit

Kit-de-Limpieza-de-Bujías-de-MOTORTECH

As the current Official Distributor of MOTORTECH products for Spain and Portugal, RS MOTOR shows on its website the “MOTORTECH Spark Plug Cleaning Kit”:

This MOTORTECH kit is supplied by RS MOTOR to clean the spark plugs on the DEUTZ, MWM, Jenbacher and Guascor engines.

The kit includes a wide variety of adapters for using with spark plugs of different metrics. RS MOTOR supplies these kits for DEUTZ, MWM, Jenbacher and Guascor engines, with Denso, Champion, Beru, Motortech … spark plugs installed. The kit can also be used in spark plugs of other brands without any problem, as long as they are without prechamber.

The MOTORTECH spark plug cleaning kit supplied by RS MOTOR, is easy to use and is completely manageable. It comes inside a briefcase that facilitates its transport and protects it at all times from bumps or dirt.

For more information, contact us at rsmotor@rsmotor.es.

If you want to get to know our “partner” MOTORTECH better, visit its website.